Construction magazine

I have never seen an inverter circuit simpler than this one. To repeat, you will need a minimum of parts - no more than 10 pieces. To obtain an output voltage of 220 volts, we need one 1.5 volt AA battery.

Inverters are needed where it is not possible to connect to a 220 volt network. Inverters are divided into two types: some have a sinusoidal output voltage with a frequency of 50 Hz and are suitable for powering almost any load. Other modified ones have a high output frequency, about 500-10000 Hz and not always a sinusoidal waveform.
Inverters with a sine wave frequency of 50 Hz are expensive, since a large transformer or simulation electronics unit is needed to generate a sine wave pulse of 50 Hz.
The simplest inverter that we will make belongs to the second group. And it is suitable for powering various switching power supplies, such as a phone charger, an energy-saving light bulb - fluorescent or LED.

Required Components

Transformer 220V – 6V. You can tear it out of an old tape recorder, receiver, etc. or buy here -
AA battery case - 1 -
Switch - 1 -
Printed circuit board - 1 -
BC547 transistor (domestic analogue of KT3102, KT315) - 1 -
BD140 Transistor with radiator (domestic analogue of KT814, KT816) – 1 -
Capacitor 0.1 µF – 1-
30 kOhm resistor - 1 -
Tools:
Soldering iron, if you don’t have it, take it here -

Scheme

Let's start getting acquainted with the inverter with a diagram. This is an ordinary multivibrator based on a composite transistor. The result is a generator at the output of which there is a step-up transformer.
Let's put together a diagram. The board is prototyping, with a lot of holes. We insert the parts and solder them with jumpers according to the diagram.

Checking work

If all components of the circuit are in good working order, and the circuit is assembled without errors, then the inverter starts working immediately and does not need adjustment.



We connect an energy-saving lamp to the inverter output. Insert the battery and close the switch. The light came on.


Of course, its brightness is lower than when powered from the mains, but the fact that it operates from a 1.5 volt element is a breakthrough!
Naturally, as everywhere else, the law of conservation of energy applies here. Based on this, it follows that the current in the battery circuit will be several times higher than in the light bulb circuit. In general, the battery must be alkaline, then there is a chance that it will work a little longer.

When installing and working with the inverter, be especially careful, the voltage of 220 volts is dangerous to life. And, believe me, a 1.5 volt battery is enough to give a person a devastating electric shock, and even cause cardiac arrest. As you know, to do this it is enough to pass about 100 mA through a person, which this inverter is quite capable of.

In this article you can find detailed step-by-step instructions for making a 220 V 50 Hz AC inverter from a 12 V car battery. Such a device is capable of delivering power from 150 to 300 W.

The circuit diagram of this device is quite simple..

This circuit operates on the principle of Push-Pull converters. The heart of the device will be the CD-4047 board, which operates as a master oscillator and also controls field-effect transistors that operate in switch mode. Just one transistor can be open; if two transistors are open at the same time, a short circuit will occur, as a result of which the transistors will burn out; this can also happen in case of improper control.


The CD-4047 board is not designed for high-precision control of field-effect transistors, but it copes with this task perfectly. Also, for the device to operate, you will need a transformer from an old 250 or 300 W UPS with a primary winding and a middle positive connection point from the power source.


The transformer has a fairly large number of secondary windings; you will need to use a volt-ohmmeter to measure all the taps and find a 220V network winding. The wires we need will give the highest electrical resistance of approximately 17 ohms, you can remove the extra leads.


Before you start soldering, it is advisable to double-check everything again. It is recommended to select transistors from the same batch and the same characteristics; the capacitor of the driving circuit often has a small leakage and a narrow tolerance. Such characteristics are determined by a transistor tester.


Since the CD-4047 board has no analogues, you need to purchase it, but if necessary, you can replace the field-effect transistors with n-channel ones with a voltage of 60V or more and a current of at least 35A. Suitable from the IRFZ series.

The circuit can also operate using bipolar transistors at the output, but it should be noted that the power of the device will be much less when compared with a circuit that uses “field switches”.


Limiting gate resistors should have a resistance of 10-100 ohms, but it is preferable to use 22-47 ohm resistors with a power of 250 mW.


Often the master circuit is assembled exclusively from the elements indicated in the diagram, which has precise settings at 50 Hz.


If you assemble the device correctly, it will work from the first seconds, but when starting it for the first time, it is important to be on the safe side. To do this, instead of a fuse (see diagram), you need to install a resistor with a nominal value of 5-10 Ohms or a 12V light bulb, in order to avoid the transistors exploding if mistakes were made.


If the device operates stably, the transformer will make a sound, but the keys will not heat up. If everything works correctly, the resistor (bulb) needs to be removed, and power is supplied through the fuse.

On average, the inverter consumes energy when the robot is idling from 150 to 300 mA, depending on the power source and the type of transformer.

Then you need to measure the output voltage, the output should be about 210-260V, this is considered a normal indicator, since the inverter does not have stabilization. Next, you need to check the device by connecting a 60-watt light bulb under load and letting it run for 10-15 seconds; during this time the keys will heat up a little, since they do not have heat sinks. The keys should heat up evenly; if the heating is not uniform, you need to look for where errors were made.

We equip the inverter with the Remote Control function






The main positive wire should be connected to the middle point of the transformer, but for the device to start working, a low-current positive must be connected to the board. This will start the pulse generator.


A couple of suggestions about installation. Everything is installed in the computer power supply case; the transistors should be installed on separate radiators.


If a common heat sink is installed, be sure to isolate the transistor housing from the heatsink. The cooler is connected to a 12V bus.


One of the significant disadvantages of this inverter is the lack of short circuit protection and if it occurs, all transistors will burn out. In order to prevent this, you must install a 1A fuse at the output.


To start the inverter, a low-power button is used, through which plus will be supplied to the board. The power busbars of the transformer should be fixed directly to the radiators of the transistors.


If you connect an energy meter to the output of the converter, you will be able to see that the outgoing frequency and voltage are within the permissible limits. If you get a value greater or less than 50Hz, you need to adjust it using a multi-turn variable resistor, it is installed on the board.

There are several reasons why the owner needs to create a new voltage converter. Its main purpose is to provide a mains voltage of 220V from the original value of 12 W.

Many amateurs make 12-220 V inverters with their own hands, because... High-quality converters are not cheap. Before assembling the device, it is necessary to study materials explaining the mechanism of its use.

Scope of application of converters 12-220 V

As the battery operates, its charge level decreases. The converter stabilizes the voltage during travel, in the absence of electricity.

A 12-220 V inverter will allow the owner to improve the engineering structures in the house. The power of the device for converting current is selected depending on the total size of the load being used. The process of its consumption is taken into account: reactive and active. The reactive load does not consume all the energy received, so the apparent power exceeds its active value.

A pure sine wave inverter is used to power tools with a total power of 3kW. Significant fuel savings are ensured by the use of a voltage converter and a mini-power station.

The following consumers are connected to the inverter:

  • alarm systems;
  • heating boilers;
  • pumping devices;
  • computer systems.

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Advantages of operating a voltage conversion device

Inverters have gained respect for their work, because they have a number of undoubted advantages. The device operates silently and does not pollute the surrounding space with exhaust gases. Maintenance of the device is minimal: there is no need to check the pressure in the engine. The inverter has minor mechanical wear and allows you to connect any consumers. The 12-220 V inverter operates at increased power on the KR121 EU and has a high efficiency.

When assembling an inverter with a master device as a multivibrator, the advantages of the converter are expressed in the accessibility and simplicity of the device. The dimensions of the product are compact, repair is not difficult, and operation is possible at low temperatures.

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Homemade 12-220 V converter and the general principle of its creation

In the radio components market, most inverters operate using high frequencies. Pulse inverters have completely replaced classical circuits using transformers. The K561TM2 microcircuit consists of two D-flip-flops, which contain two inputs R and S. It is created using CMOS technology and enclosed in a plastic housing.

The inverter master oscillator is mounted on the basis of K561TM2, using the DD1 device for operation. A DD1.2 trigger is mounted for the frequency divider. The amplifier stage receives signals from the microcircuit.

KT827 transistors are selected for operation. In their absence, use KT819 GM transistors or field-effect semiconductors - IRFZ44.

The sine wave generator for the 12-220 V inverter operates at high frequency. To form a circuit with dimensions of 50 Hz, a secondary winding and parallel connection of a capacitor and load are used. When connecting any device, the inverter creates a voltage conversion of 220 V.

The circuit has one significant drawback - the imperfect form of the output parameters.

The K561TM2 microcircuit is duplicated by the K564TM2. An increase in converter power is achieved by selecting more intense transistors. You should pay attention to the capacitor installed at the output. It has a voltage of 250 V.

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Building a converter using the latest parts

Homemade inverters operate stably; the output transistors operate from an amplified main generator. They use elements of the KT819GM ​​series, installed on a large radiator.

To create a converter, a simplified circuit is used. In the process of work, acquire the necessary materials:

  • microcircuit KR121EU1;
  • transistors IRL2505;
  • soldering iron;
  • tin.

The KR12116U1 microcircuit has a special feature: it contains two channels for adjusting the keys and can easily cope with the construction of simple voltage converters. The microcircuit at a temperature of +25 °C produces maximum voltage values ​​of 3 and 9 V.

The frequency of the master oscillator is determined by the parameters of the elements in the circuit. IRL2505 transistors are installed for output use. It receives a signal, the level of which allows you to adjust the output transistors.

The formed low level does not allow the transistors to move from the closed state to another state. As a result, the occurrence of instantaneous current flow after the simultaneous opening of the keys is completely eliminated. When a high level hits pin 1, pulse generation is turned off. In the diagram, pin 1 is connected to the common wire.

To install a push-pull cascade, transformer T1 and two transistors are used: VT1 and VT2. In the open channel, a resistance of 0.008 Ohm is observed. It is insignificant, so the power of the transistors is small, even when a large current passes. The output transformer, which has a power of 100 W, allows the use of IRL2505 current up to 104 A, and the pulse current is 360 A.

The main feature of the inverter is that you can use any transformer that has 2 12 V windings at the output.

With an output power of up to 200 W, they refuse to install transistors on radiators.

It should be noted that the electric current at a power of 400 W can reach 40 A.

This inverter was developed just a month ago and has gained wide popularity since that day. The circuit is relatively simple, does not contain microcircuits or complex circuit solutions - a simple master oscillator tuned to 57Hz and power switches.

The power of the inverter depends directly on the number of pairs of output switches and on the overall dimensions of the transformer used. The transformer itself is taken from an old uninterruptible power supply. Output voltage 220-260 Volts. Power with 3 pairs of field switches is up to 400 watts, with a good battery up to 500 watts!

The output frequency allows you to connect to this inverter such household appliances as a TV, tape recorder, players, chargers for mobile phones, laptops and netbooks, a computer, a refrigerator, an angle grinder, a drill, a vacuum cleaner and everything that comes to hand.

The circuit can be implemented for just a couple of dollars if a transformer is available. A few words about the circuit itself. Field switches can be used IRFZ40/44/48, IRF3205, IRL3705 or the more powerful IRF3808 - with just two pairs of these keys you can remove power in the region of 800-900 watts! The generator transistors can be replaced with KT817/815/819/805


With one pair of irfz44 you can pull up to 150 watts of pure power (in some cases up to 200 watts). Film capacitors with a voltage of 65-400 volts are not particularly important. Gate resistors of keys can have a value from 2.2 to 22 Ohms.


>The inverter operates without additional adjustment - immediately after switching on, the no-load current consumption is 270-300 mA, while the transistors should not overheat in any way at idle. The transistors are secured to a common heat sink through mica spacers. Power supply buses must have a diameter of at least 5mm; the power of the inverter is still not small.


The whole design fits perfectly into the case from the computer power supply and still helps out in some situations when there is no electricity in the house or you need to power a household load in the field, an excellent option for a motorist if you need to carry out repair work on a car far from an outlet ( with 3 pairs of irf3205 the power will be around 1000 watts, therefore you can connect drills, grinders and other similar tools without any problems).


Inverters from 220 to 12 volts are produced in different shapes and sizes. There are transformer and pulse types. Transformer converter 220 to 12 volts The design, as the name suggests, is based on a step-down transformer.

Types of converters and their design

A transformer is a product consisting of two main parts:

  • a core assembled from electrical steel;
  • windings made in the form of turns of conductor material.

Its work is based on the appearance of electromotive force in a closed conductive circuit. When alternating current flows through the primary winding, alternating lines of magnetic flux are formed. These lines penetrate the core and all windings on which electromotive force appears. When the secondary winding is under load, current begins to flow under the influence of this force.

The value of the potential difference will be determined by the ratio of the number of turns of the primary winding and the secondary. Thus, by changing this ratio, you can get any value.

To reduce the voltage value, the number of turns in the secondary winding is made smaller. It is worth noting that the above only works when AC is applied to the primary winding. When using direct current, a constant magnetic flux is created, which does not induce an EMF and energy will not be transferred.

Transformerless converter from 220 to 12 volts

Such power devices are called switching power devices. The main part of such a device is usually a specialized microcircuit (pulse width modulator).

Inverting 220 to 12 volts occurs as follows. The mains voltage is supplied to the rectifier circuit, and then smoothed out by a capacitance with a nominal value of 300-400 volts. Then the rectified signal is converted using transistors into high-frequency rectangular pulses with the required duty cycle. The pulse-type converter, due to the use of an inverting circuit, produces a stable voltage at the output. In this case, the conversion occurs both with galvanic isolation from the output circuits and without it.

In the first case, a pulse transformer is used, which receives a high-frequency signal up to 110 kHz.

Ferromagnets are used in the manufacture of the core, which leads to a reduction in weight and size. The second uses a low-pass filter instead of a transformer.

The advantages of pulsed sources are as follows:

  1. light weight;
  2. improved efficiency;
  3. cheapness;
  4. presence of built-in protection.

The disadvantages include the fact that using in work high frequency pulses, the device itself creates interference. This requires elimination and brings complications to electrical circuits.

How to make 12 volts from 220 volts yourself

The easiest way is to make an analog device based on a torus transformer. This device is easy to make yourself. To do this, you will need any transformer with a primary winding rated for 220 volts. The secondary winding is calculated according to simple formulas or selected practically.

For selection you may need:

  • voltage measuring device;
  • insulating tape;
  • keeper tape;
  • copper wire;
  • soldering iron;
  • disassembly tool (nippers, screwdrivers, pliers, knife, etc.).

First of all, it is necessary to determine on which side of the transformer being converted the secondary winding is located. Carefully remove the protective layer to gain access. Using a tester, measure the voltage at the terminals.

In case of lower voltage, solder a wire to either end of the winding, carefully insulating the connection point. Using this wire make ten turns and measure the voltage again. Depending on how much the voltage has increased, calculate the additional number of turns.

If the voltage exceeds the required, reverse actions are taken. Ten turns are unwound, the voltage is measured and it is calculated how many of them need to be removed. After this, the excess wire is cut off and soldered to the terminal.

It should be noted that when using a diode bridge, the output potential difference will rise by an amount equal to the product of the alternating voltage and the value of 1.41.

The main advantage of transformer conversion is simplicity and high reliability. The downside is the size and weight.

Self-assembly of pulse inverters is possible only with a good level of training and knowledge of electronics. Although you can buy ready-made KIT kits. This kit contains a printed circuit board and electronic components. The set also includes electrical diagram And drawing with detailed arrangement of elements. All that remains is to carefully unsolder everything.

Using pulse technology, you can also make a converter from 12 to 220 volts. Which is very useful when used in cars. A striking example is an uninterruptible power supply made from stationary equipment.

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